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Conical Twin Screw Extruder (Single Pipe)

HPMC Conical Twin Screw Extruder for two die is made of high-grade steel. Efficient for low power consumption and more quantity of small and big pipes (125 kg/hr, 150 kg/hr) and available in Conical Twin Screw Extruder Models, HPMC 45/90, HPMC/51/105, HPMC 65/132, HPMC 80/156, HPMC 92/188.

Product Description:

HPMC Conical twin screw extruder in the range of PVC pipe plant is available in models HPMC 45/90, HPMC/51/105, HPMC 65/132, HPMC 80/156 and HPMC 92/188. The conical twin screw extruder provides with compact and reliable gear box and equipped with bi-metallic screw & barrel for longer life and are the most suitable for manufacturing various types of PVC

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Salient Features of Twin Screw Extruder:

  • Twin Screw Extruders come in an extensive range of extruders with screw diameters varying from 20mm to 150mm.
  • HPMC PVC Pipe Plant-Twin Screw Extruder is a Barrier design (Double thread) Screw for PVC Pipe and it performs consistent melt homogeneity, excellent and efficient process control, and stability for unmatched end-product quality and delivery.
  • It is designed to work according to all pelletized materials.
  • The output rate for polyolefin’s up to 450 Kg/hr.

Sections of Conical Twin Screw Extruder (Single Pipe)

1. Die Head

  • Die Head is made of high carbon content forged alloy steel for better life and performance.

2. Spray Bath

  • Intensive cooling of the pipe with the help of number of spray nozzles.
  • Axial adjustment of tank on slide rails with locking arrangement.
  • Self cleaning type spray nozzles with wide openings for intensive cooling of the pipe.
  • Acrylic transparent cover for easy inspection has been involved and included in conical twin screw extruder for single pipe.
Spray Bath

3. Caterpuller Pneuamtic Haul Off

  • Twin and Multi Track system
  • Track can be adjusted for different sizes of pipes 20mm to 315 mm
  • Haul-off is synchronized with extruder with the help of AC Frequency Variable Drive.
  • Gap between two tracks and pressure is adjusted pneumatically in the conical twin screw extruder for single pipe.
  • V-Groove rubber pads mounted on chain with proper tensioning to prevent becoming oval in shape even for large diameter and thin wall pipe.
Caterpuller Pneuamtic Haul Off

4. Planetary Cutting Saw

  • Planetary saw blade cutting for pipe dia upto 315 mm
  • Cutting is PLC controlled.
  • Saw dust powder sucking device.
  • Special hard alloy saw blade employed to cut heavy caliber thick wall pipes.
Planetary Cutting Saw

5. Automatic Cutting

  • Carborundum cutter for less wastage during cutting.
  • Smoot and clean cut are ensured with the conical twin screw extruder
  • All movement are equipped with pneumatic cylinders.
  • Clamping force can be adjusted to accomodate different wall thickness.
  • Limit switch is provided to sense particular length.
Automatic Cutting

6. Tipping Chute

  • Operated with pneumatic cylinder and limit switch for pipe stacking for the best conical twin screw extruder working results for single pipe production .
Tipping Chute

Technical Specifications:

MACHINE MODELS HPMC 45/90 HPMC 51/105 HPMC 55/110 HPMC 65/132 HPMC 80/156
       
  Min Pipe OD ( mm)   16   16   16   63   110
  Max Pipe OD (mm)   50   200   200   225   315
  Max Plasticizing Capacity (Kg/hr)   90   170   190   300   425
  Max Output (Kg/hr)   80   150   170   250   350
  Main Drive (Kw)   15   18.5   22   37   55
 
  Heating        
  Barrel ( Kw)   11   15   18   20   35
  Die ( Kw)   3   5   5   8   12
  Screw Speed Variation (RPM)   1 - 37   1 - 37   1 - 37   1 - 37   1 - 37
           
  Vaccum Sizing Tank          
  Pump Drive ( KW)   2.25   2.25   2.25 - -
  Length ( Mtrs)   3.0   1.0   1.0 - -
  Water Requirement Circulating ( Ltrs/min)   400   400   400 - -
           
  Spray Bath          
  Lengh (mtrs)   3   5   5   6   6
  Water Requirement Circulating(   Ltrs/Min) - - -   450   500
  Drive Range (kw)   1.5   4   4   4   5.5
 
  Haul Off      
  No. of Arms   2   2   2  2   3
  Width of Belt (inch)   4   6   6   6   2.5
 
  Cutting Saw      
  Saw Diameter ( mm)   300   500   500   500   200
  Saw Drive Load ( KW)   0.75   1.5   1.5   1.5   2.25
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