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Single Screw Plant For PVC Profile

Product Description:

Profile is used in various applications like bath doors, window, office sealing, interior partition and decoration. HPMC is a leading manufacturer of complete extrusion machinery for PVC Profile. With production capacity of up to 200 kg/hr and maximum panel size of up to 32”, Conical Twin Screw Extruders are reputed worldwide for superior quality production and enabling higher calcium loading, thus reducing the manufacturing cost substantially. HPMC has successfully installed more then 200 Conical Twin Screw Extruder and more than 2000 Single Screw Extruder in India and abroad.

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Salient Features:

  • Barrier design (Double thread) Screw for PVC Trunking Pipe for consistent melt homogeneity, excellent process control and stability for uncompromising end-product quality.
  • Broad range of extruders with screw diameters from 20mm to 150mm.
  • Designed to process all pelletized materials.
  • Output rate for polyolefins up to 450 Kg/hr.

Parts Of Single Screw Extruder :

1. Die Head

  • Die head for smaller sizes of pipe ranges from 16mm - 50 mm with stainless steel spider.
  • Die head for bigger sizes of pipe ranges from 40mm - 160mm with stainless steel spider.
Die Head

2. Cooling Unit

  • Vacuum tank for smaller sizes of pipe ranges from 16mm - 50mm for better control and proper sizing of the pipe.
  • Water tank with sprays and without sprays for cooling of the pipe.
Cooling Unit

3. Caterpuller

  • Drive is given through separate geared motor for both the rollers of the haul off.
  • It prevents wrinkles on pipe and give smooth flow of the pipe.
Caterpuller

4. Automatic

  • Fitted with pneumatic cylinder for proper gripping.
  • Limit switch is provided to sense the preset length of the pipe.
Automatic

5. Tipping Chute

  • Fitted with pneumatic cylinder for proper gripping.
  • Limit switch is provided to sense the preset length of the pipe.
Tipping Chute

Technical Specifications:

MACHINE MODELS HPMC 65 HPMC 75 HPMC 90
       
Min Pipe OD ( mm) 16 40 63
Max Pipe OD (mm) 50 110 160
Max Plasticizing Capacity (Kg/hr) 50 80 120
Max Output (Kg/hr) 40 60 90
Main Drive (Kw) 11 15 22.5
Heating
      Barrel ( Kw)
      Die ( Kw)
8
2
12
5
12
5
Screw Speed Variation (RPM) 15-45 15-45 15-45
Vaccum Sizing Tank
      Pump Drive ( KW)
      Length ( Mtrs)
0.75
2.0
-
-
-
-
Water Circulating Requirement ( Ltrs/min) 450 - -
Cooling Tanks
      Lengh ( Ltrs)
-
3
4
Water Circulating Requirement ( Ltrs/Min)   450 500
Haul Off
     Drive Range (KW)
     Pulling Speed (mts/min) Range 1
     Pulling Speed (mts/min) Range 2
0.75
0.735 to 1.147
0.71 to 3.55
1.5
0.4 to 2.0
1.4 to 7.2
1.5
0.4 to 2.0
1.4 to 7.2
Cutting Saw
      Saw Diameter ( mm)
      Saw Drive Load ( KW)
300
0.75/2800
400
0.75/2800
500
0.75/2800
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